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Lubricators

Dispenser Settings

All dispenser rates are approximate and based on 24 hour operation cycles, using a standard lithium soap based lubricant. One pumping of a hand lubricator is roughly equal to 1 cc (0.06 cu. in.) of lubricant.

Table 1: Lubrication Dispenser Settings using DIP-switches
Table 2: Pressure Build Up Time for Lubrication Dispenser
Table 3: Lubrication Dispenser Settings compared to daily greasing with hand lubricator
Table 4: Lubrication Dispenser Settings compared to manual Lubrication Schedule
Table 5: Lubrication Dispenser Settings for different Roller and Ball Bearing Sizes (Type 125 lubricator)
 

Table 1: Lubrication Dispenser Settings using DIP-switch Combinations
Switch Settings Approx. Daily Output in ccm
Type 125 lubricator
Approx. Time to Empty
in days
1 = 1 month 4 30
2 = 2 months 2.1 60
3 = 3 months 1.3 90
4 = 6 months 0.7 180
5 = 12 months 0.35 360
6 = 18 months 0.175 540
1+2+3+4+5 8.7 14.5
1+2+3+4 8.33 15
1+2+3+5 8 16
1+2+3 7.65 17
1+2+5 6.61 19
1+2 6.26 20
1+3 5.56 23.5
1+4 4.8 24
2+3+4+5 4.53 27
2+3+4 4.16 30
2+3+5 3.83 32
2+3 3.48 35
2+4 2.6 45
2+5 2.45 52
3+4+5 2.35 51
3+4 2.1 57
3+5 1.74 71
4+5 1.05 121

Table 2: Pressure Build Up Time for Lubrication Dispenser
Time Setting in Months 1 2 3 4 5
Pressure Build-up in Days 1.5 2 3 5 10

Table 3: Lubrication Dispenser Settings compared to daily greasing with hand lubricator (Type 125 Lubricator)
Settings Type 125 lubricator Type 475 lubricator
1 month 4 compressions 15 compressions
2 months 2 compressions 7.5 compressions
3 months 1.3 compressions 5 compressions
6 months 0.6 compressions 2.5 compressions
12 months 0.6 compressions 1.2 compressions

Table 4: Lubrication Dispenser Settings compared to manual Lubrication Schedule
Settings Type 125 lubricator Type 475 lubricator
1 month 4 compressions daily 15 compressions daily
2 months 4 compressions every other day 7–8 compressions daily
3 months 4 compressions every 3–4 days 5 compressions daily
6 months 4 compressions every week 2–3 compressions daily
12 months 4 compressions every other week 1 compression daily

Table 5: Lubrication Dispenser Settings for different Roller and Ball Bearing Sizes (Type 125 lubricator)
  Size of Bearing Shaft
Dispenser Setting (inches) (milimeters)
1 month 3 7/16” – 4 1/8” or 88 – 105 mm
2 months 3 1/8” – 3 7/16” or 88 – 105 mm
3 months 2 1/2” – 3” or 88 – 105 mm
6 months 1 15/16” – 2 7/16” or 88 – 105 mm
12 months 1” – 1 7/8” or 88 – 105 mm